Failure Analysis
 

Static Failures
Static Failures occur when machine components have been exposed to forces or leads that develop stresses that exceed the strength of the material. When the stresses exceed the yield strength the machine component is deformed permanently. When the stresses exceed the ultimate strength the machine component fractures or breaks.  
Fatigue Failures  
Fatigue Failures occur when machine components have been exposed to the action of repeated or fluctuating stresses where the maximum stresses are below the ultimate strength of the material and frequently below the yield strength. A fatigue failure begins with a small crack. As the material is repeatedly stressed, the crack propagates into the machine component. Ultimately, the machine component fails suddenly. Therefore, there are two areas that characterize a fatigue failure: an area defined by the propagation of the crack and an area of sudden fracture.
   
Creep Failures  
Creep failures occur when a machine component is held for long periods of time below their yield strength at temperatures which are sufficient to result in a continuing elongation of the machine component. This may ultimately end in fracture of the component. Materials vary a great amount in their ability to resist the effects of temperature and stress. Some steel alloys have been developed for use up to 2000°F. Lead and plastics will creep under stress at room temperature.
Wandling Engineering has the knowledge and experience regarding the strength of machine elements and the application of failure theories in the design of machine components.